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行業(yè)動態(tài)

新型穿條機技術創(chuàng)新與優(yōu)勢

發(fā)布時間:2025-01-29 來源:http://kelownavotes.com/

近年來,穿條機技術不斷創(chuàng)新,新型穿條機在設計和功能上有了諸多突破,展現(xiàn)出顯著的優(yōu)勢。

In recent years, the technology of threading machines has been continuously innovated, and new types of threading machines have made many breakthroughs in design and functionality, demonstrating significant advantages.

在數(shù)控穿條機方面,以一款新型數(shù)控穿條機為例,它包括工作臺,工作臺上端面安裝有一對驅(qū)動機構,驅(qū)動機構上轉(zhuǎn)動安裝有滾輪,頂部配備用于驅(qū)動滾輪的第一電機。工作臺的上端面中部設置有導軌,導軌中設有一對調(diào)節(jié)座,調(diào)節(jié)座頂部的安裝板上設置有兩對調(diào)節(jié)輥軸,導軌中部轉(zhuǎn)動設置有一對螺桿,兩端安裝有用于驅(qū)動螺桿旋轉(zhuǎn)的第二電機 。調(diào)節(jié)輥軸包括下夾塊和上夾塊,通過滑桿和彈簧連接,滑桿頂部有電動桿,外壁套設滑環(huán)。這種設計的優(yōu)勢在于,當鋼絞線穿過一對調(diào)節(jié)輥軸時,調(diào)節(jié)輥軸上的傳感器會發(fā)揮作用??刂坪兄械目刂破髟O置了壓力閾值,當檢測到的壓力低于設置的閾值時,電動桿會推動上夾塊下移,縮小上夾塊和下夾塊之間的間距,從而對鋼絞線起到矯正作用。這一功能極大地降低了穿插時的阻力,保證鋼絞線能夠順暢地穿過固定在夾持支架的套管,大幅提升了穿條機的穿插效率。

01

In terms of CNC strip threading machine, taking a new type of CNC strip threading machine as an example, it includes a worktable, with a pair of driving mechanisms installed on the upper end face of the worktable. The driving mechanism is equipped with rollers for rotation, and the top is equipped with a first motor for driving the rollers. The middle of the upper end face of the workbench is equipped with a guide rail, which contains a pair of adjustment seats. Two pairs of adjustment roller shafts are installed on the mounting plate at the top of the adjustment seats. A pair of screws are installed in the middle of the guide rail for rotation, and a second motor is installed at both ends to drive the rotation of the screws. The adjusting roller shaft includes a lower clamping block and an upper clamping block, which are connected by a sliding rod and a spring. The top of the sliding rod has an electric rod, and the outer wall is fitted with a sliding ring. The advantage of this design is that when the steel strand passes through a pair of adjustment rollers, the sensors on the adjustment rollers will come into play. The controller in the control box is set with a pressure threshold. When the detected pressure is lower than the set threshold, the electric rod will push the upper clamping block downwards, reducing the distance between the upper and lower clamping blocks, thereby correcting the steel strand. This function greatly reduces the resistance during insertion, ensuring that the steel strand can smoothly pass through the sleeve fixed on the clamping bracket, greatly improving the insertion efficiency of the threading machine.

在鋁型材穿條機領域,山東建美鋁業(yè)有限公司取得的 “一種鋁型材穿條機” 專利具有創(chuàng)新性。該穿條機包括外殼體,一側(cè)側(cè)壁上固定連接有電機,電機輸出端連接螺紋桿,螺紋桿外側(cè)安裝移動板,移動板底部固定電動伸縮桿,電動伸縮桿底部安裝安裝塊,安裝塊內(nèi)部可拆卸連接固定塊,固定塊內(nèi)部設置夾緊結構。通過搖桿、反向螺桿、連接塊、固定塊和夾板的巧妙設置,能夠很好地對膠條進行夾緊,并且可以適用于不同尺寸和大小的膠條,使膠條不易脫落,穩(wěn)定夾持,方便工作人員操作。同時,通過固定塊、卡接塊、卡接槽和安裝塊的設計,實現(xiàn)了對固定塊的便捷拆卸,提高了設備維護和更換部件的效率。

In the field of aluminum profile threading machines, Shandong Jianmei Aluminum Industry Co., Ltd. has obtained an innovative patent for "an aluminum profile threading machine". The strip threading machine includes an outer shell, with a motor fixedly connected to one side wall. The motor output end is connected to a threaded rod, and a moving plate is installed on the outside of the threaded rod. The bottom of the moving plate is fixed with an electric telescopic rod, and an installation block is installed at the bottom of the electric telescopic rod. The installation block is detachably connected to the fixed block, and a clamping structure is set inside the fixed block. By cleverly setting the joystick, reverse screw, connecting block, fixing block, and clamp plate, the rubber strip can be clamped well and can be applied to different sizes and sizes of rubber strips, making the rubber strip less likely to fall off, stable clamping, and convenient for workers to operate. At the same time, through the design of fixed blocks, clamping blocks, clamping slots, and installation blocks, convenient disassembly of fixed blocks has been achieved, improving the efficiency of equipment maintenance and component replacement.

這些新型穿條機技術的創(chuàng)新,滿足了不同行業(yè)對穿條機更高性能、更便捷操作的需求,推動了相關產(chǎn)業(yè)的發(fā)展。

The innovation of these new threading machine technologies meets the needs of different industries for higher performance and more convenient operation of threading machines, and promotes the development of related industries.

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